MIL-PRF-23236D
APPENDIX A
EDGE RETENTION TEST
A.1 SCOPE
A.1.1 Scope. This appendix provides the test method procedure referenced in 4.5.9 of this specification for
compliance with 3.8.1 of this specification. This appendix is a mandatory part of the specification. The information
contained herein is intended for compliance.
A.2 Edge retention sample preparation.
A.2.1 Specimen preparation. The edge retention specimen should use an Aluminum Alloy 6061 structural
angle (90-degree) section approximately 6 inches long. Preparation of the specimen for test will require three basic
steps: sample machining to meet initial dimension requirements, grit blasting to provide acceptable anchor tooth,
and surface cleaning prior to coatings application. Procedures for preparation are as follows:
A.2.1.1 Sample machining. Both exterior surfaces should be milled so that faces are square (90±0.1 degrees)
and have a surface finish of 63 micro-inches. The exterior edge should be left as a "sharp" edge with no radius
tolerance or chamfer.
A.2.1.2 Grit blasting. Specimen should be grit blasted using Al2O3 media to achieve an anchor tooth profile of
1-3 mils. Care should be taken to minimize rounding of the edge with excess blasting. Final edge radius should not
exceed 0.04 inch (±10 percent).
A.2.1.3 Cleaning. Specimen should be cleaned thoroughly with acetone or appropriate solvent to remove all
traces of grease prior to abrasive blasting and coating application.
A.2.3 Paint application. Topcoat is then spray applied to unprimed metal, maintaining correct pump pressure
and distance from substrate (approximately 18 inches) according to manufacturer's recommendations. Paint is
applied to both sides (first) and the edge (last) within 1 minute. Measure the wet film thickness on the flat sides to
ensure compliance with minimum recommended film thickness. After paint application, cure the specimens at
ambient laboratory conditions for a minimum of 72 hours before sectioning (see Figure 5).
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